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Author:   R. Rajasekar (Kongu Engineering College, Tamil Nadu State, India) ,  Amir Mostafaei (Materials and Aerospace Engineering Illinois Institute of Technology, Chicago, USA) ,  C. Moganapriya (Vellore Institute of Technology, Chennai, India) ,  P. Sathish Kumar (King Mongkut's University of Technology North Bangkok, Bangkok, Thailand)
Publisher:   John Wiley & Sons Inc
Imprint:   Wiley-Scrivener
Weight:   1.191kg
ISBN:  

9781394287628

ISBN 10:   1394287623
Pages:   560
Publication Date:   21 May 2025
Audience:   Professional and scholarly ,  College/higher education ,  Professional & Vocational ,  Postgraduate, Research & Scholarly
Format:   Hardback
Publisher's Status:   Active
Availability:   Out of stock  
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Table of Contents

Preface xix 1 Technologies for Additive Manufacturing of Metals and Their Classification 1 Bhuvanesh Kumar M., Justus Panicker C. T. and Arivazhagan D. 1.1 Introduction 1 1.2 Metal Additive Manufacturing Process (MAMP) 2 1.3 Classification of MAMP Based on Technologies 4 1.4 Liquid-Based MAMP: Liquid Metal 3D Printing 4 1.5 Solid-Based MAMP: Ultrasonic Additive Manufacturing 6 1.6 Powder-Based MAMP 7 1.7 Wire-Based MAMP: Wire DED 14 1.8 Applications 20 1.9 Conclusion 21 2 Challenges and Complications in Metal Additive Manufacturing During Post Processing 27 Bhaskar Kumar, Amit Kumar and Sonu Rajak 2.1 Introduction 27 2.2 Various Post Processing Methods 32 2.3 Future Scope and Aspects 35 2.4 Conclusion 36 3 Mechanics and Modeling of Metal Additive Manufacturing Using Directed Energy Deposition Method 39 Amit Kumar, Bhaskar Kumar and Sonu Rajak 3.1 Introduction 39 3.2 Computational Modeling 44 3.3 Nucleation Modeling 48 3.4 Conclusion 51 4 Rapid Additive Manufacturing of Metals Using the Cold Spray Technology: Progress and Challenges 55 Rija Nirina Raoelison 4.1 Introduction 55 4.2 Progress in Cold Spraying Towards an Implementation as a Fast AM Route for Metals 56 4.3 Processing Science of Cold Spraying from Coating to Additive Manufacturing 60 4.4 Cold Spraying Modern System for an Additive Manufacturing Application 61 4.5 Robotic Technology and Computerized Program Execution in Cold Spraying 63 4.6 Robotic Programming and Deposition Strategy for CSAM 64 4.7 Current Achievements in CSAM of Metallic Parts 66 4.8 Porosity Issue Due to the Additive Growth and Methods for Pore Reduction 69 4.9 Issue of Clogging in CSAM and Concept of Aerospike Nozzle as Potential Solution 73 4.10 Future Research Directions 75 4.11 Conclusion 76 5 Principles of Material Extrusion in Metal Additive Manufacturing 83 Ishak Ertugrul and Osman Ulkir 5.1 Introduction 84 5.2 Additive Manufacturing Technology 84 5.3 Basic Additive Manufacturing Methods 85 5.4 Extrusion Principle 89 5.5 Metal Extrusion with Additive Manufacturing 92 5.6 Industrial Applications and Examples 93 5.7 Future Potential and Innovative Approaches 94 5.8 Conclusion 95 6 Material Design: A ‘Material’ Way to Improve Additive Manufacturing 99 Jiangqi Zhu, Cheng Chang, Shuohong Gao, Xingchen Yan and Min Liu 6.1 Introduction 99 6.2 Conventional Alloys for MAM 102 6.3 Limitations of Conventional Alloys for MAM 104 6.4 Material Design for Metal Additive Manufacturing 106 6.5 Alloys Designed for AM 112 6.6 Perspective and Future Directions 115 6.7 Summary 116 7 Metal Powder Feedstock Production for Additive Manufacturing 125 Palivela Bhargav Chandan, Devara Venkata Krishna and Mamilla Ravi Sankar 7.1 Introduction 125 7.2 Different Stages in Metal Powder Production 127 7.3 Feedstock Selection 128 7.4 Processes 130 7.5 Powder Processing 154 7.6 Discussion 154 7.7 Conclusion 160 8 Additive Manufacturing of Intermetallic-Based Alloys: A Review 169 Chaoyue Chen, Chaojun Xie, Tingwei Cao, Jiang Wang and Zhongming Ren 8.1 Introduction 169 8.2 Basic Properties of Intermetallic Alloy 171 8.3 Additive Manufacturing Techniques 177 8.4 NiAl-Based Alloys 179 8.5 Metallurgical Defects 179 8.6 Microstructure 181 8.7 Mechanical Properties 184 8.8 Ni3Al-Based Alloys 186 8.9 Metallurgical Defects 187 8.10 Microstructure 188 8.11 Mechanical Properties 192 8.12 TiAl-Based Alloy 194 8.13 Microstructure 197 8.14 Mechanical Properties 200 8.15 Conclusion and Perspectives 201 9 Mechanical Behavior of 3D Printed Parts 211 Sandhyarani Biswas, Himanshu Singh and Jagdish Uday Khatu 9.1 Introduction 211 9.2 Metal AM and its Classification 213 9.3 Metal AM Processes and the Mechanical Properties of Printed Parts 214 9.4 Effect of Post-Processing on the Mechanical Properties of 3D Printed Metal Parts 224 9.5 Challenges and Opportunities for Metal AM 225 9.6 Conclusion 228 10 Processing of Hydrogels with Metallic Additives in Additive Manufacturing 235 Magdalena B. Labowska, Maria Skrodzka, Adrianna Cieslak, Patrycja Szymczyk-Ziólkowska, Agnieszka Adamczyk and Jerzy Detyna 10.1 Introduction 235 10.2 Methods for Incorporating Metal Additives into Hydrogels 238 10.3 Metal Additives from Physical Cross-Linking Processes 238 10.4 Metal Additives as Metal Powder Feedstock 239 10.5 Metal Additives as Metal Nanoparticles 240 10.6 Application Areas for Hydrogels with Metallic Additives 242 10.7 Future Perspectives and Conclusions 249 11 Additive Manufacturing Simulation: Molten Pool Dynamics, Solidification Microstructure, and Powder Behavior 255 Songzhe Xu, Ling Shi, Chaoyue Chen, Jiang Wang and Zhongming Ren 11.1 Introduction 255 11.2 Simulation of Molten Pool Dynamics 256 11.3 Simulation of Grain Structure 260 11.4 Simulation of Dendrite Growth 265 11.5 Simulation of Powder Behavior 267 11.6 Conclusion and Future Prospects 270 12 Underlying Principles and Applications of Cold Spray Additive Manufacturing 279 Amritbir Singh, Himanshu Kumar and S. Shiva 12.1 Introduction 279 12.2 Emergence of Cold Spray Additive Manufacturing 281 12.3 Variables Affecting the CS Consolidations 282 12.4 Bonding Mechanism in CSAM 285 12.5 Locked Up Stresses in CSAM 286 12.6 Type of Structure Fabricated Using CSAM 288 12.7 Applications 289 13 Comparison of Different Metal Additive Manufacturing Techniques for Biomedical Application 297 Maria Skrodzka, Adrianna Cieslak, Patrycja Szymczyk-Ziólkowska, Magdalena B. Labowska, Maja Ducka and Jerzy Detyna 13.1 Introduction 297 13.2 Powder Bed Fusion (PBF) 299 13.3 Binder Jetting (BJ) 306 13.4 Material Extrusion (MEX) 308 13.5 Direct Energy Deposition (DED) 311 13.6 Sheet Lamination (SHL) 314 13.7 Material Jetting (MJ) 317 13.8 Conclusion 321 13.9 Future Direction and Challenges 322 14 Application of Metal Additive Manufacturing for Metal Matrix Composites 333 P. Lakshmikanthan, K. Senthilvel and B. Prabu 14.1 Introduction 333 14.2 Metal Matrix Composite (MMC) 335 14.3 Additive Manufacturing of MMCs 338 14.4 Techniques of Metal Matrix Composites-Based Additive Manufacturing (AM) 339 14.5 MMCs Processing by 3D Printing 344 14.6 Application of Additive Manufacturing Product 344 14.7 Key Challenges 351 14.8 Summary and Future Work 352 15 Transforming Supply Chains (SCs) with Additive Manufacturing (AM): A Paradigm Shift in Production 359 Vaishnavi Vadivelu, Prakash Nachimuthu and Parthasarathy Karthikeyan 15.1 Introduction 359 15.2 AM in Supply Chain Management 360 15.3 Impact of AM in Supply Chain 362 15.4 Smart Supply Chain with AM 363 15.5 AM Contribution to Flexibility in the Intelligent Supply Chain 365 15.6 Supply Chain Framework for AM 368 15.7 Supply Chain Structure Impacts of AM 376 15.8 Traditional Manufacturing (TM) 376 15.9 Spare Part Management 383 15.10 AM in Apparel Industry 389 15.11 Benefits of AM in Supply Chain 394 15.12 Cyber Risks in the AM Supply Chain 395 15.13 Barriers in AM Implementation in Supply Chain 396 15.14 Conclusion 398 16 Multi-Material Additive Manufacturing for Biomedical Applications 407 Devara Venkata Krishna, Palivela Bhargav Chandan and Mamilla Ravi Sankar 16.1 Introduction 407 16.2 Additive Manufacturing of Multi-Materials for Biomedical Applications 408 16.3 Additively Manufactured Multi-Material Components for Bio-Medical Applications 415 16.4 Conclusion 426 17 Digital Light Processing (DLP)--Based Three-Dimensional Printing for Biomedical Applications 433 Devera Venkata Krishna, Sunkara Venkata Naga Sai Surya, Palivela Bhargav Chandan and Mamilla Ravi Sankar 17.1 Introduction 433 17.2 Photocurable Materials 435 17.3 Photoinitiators 436 17.4 Synthesis of the Hydrogel 439 17.5 Applications in Biomedical Engineering 441 17.6 Conclusion and Future Aspects 449 18 Salient Aspects of 3D Printed Microfluidic Device--Based Organ-on-a-Chip Models for Futuristic Healthcare Applications 459 Devara Venkata Krishna, Palivela Bhargav Chandan, Deyyala Sai Venkat and Mamilla Ravi Sankar 18.1 Introduction 459 18.2 Biodegradable Materials for the Organ-on-a-Chip Model 462 18.3 Fabrication of MFDs Through 3D Printing 466 18.4 Evolution and Applications of Microfluidic Chips 473 18.5 Conclusion 485 19 Smart Hydrogels for Tissue Engineering Applications 497 Devara Venkata Krishna, Venneti Lakshmi Sri Vijay Srinivas, Palivela Bhargav Chandan, Mamilla Ravi Sankar and Thopireddy Nagendra Reddy 19.1 Introduction 497 19.2 Classification of Smart Hydrogels 499 19.3 Synthesis of Smart Hydrogels 505 19.4 Applications of Smart Hydrogels for Tissue Engineering 508 19.5 Conclusion 516 Acknowledgment 516 References 516 Index 527

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R. Rajasekar, PhD, is a professor and dean of research and development in the Mechanical Engineering Department at Kongu Engineering College, Tamil Nadu, India. His research focuses on polymers, solar energy, nanocomposites, layer-by-layer assembly, thin films, anti-reflection coating materials, machining, welding, etc. He holds two patents. Amir Mostafaei, PhD, is an assistant professor in the Department of Mechanical, Materials, and Aerospace Engineering at the Illinois Institute of Technology, Chicago. He has published more than 65 research papers in international/national journals and six book chapters. C. Moganapriya, PhD, is an associate professor in the School of Mechanical Engineering at Vellore Institute of Technology, Chennai, Tamil Nadu, India. Her research focuses on material technology, manufacturing, cryogenic treatments, process optimization, and solar cells. She has published more than 40 research articles and 37 book chapters. P. Sathish Kumar, PhD, is a research scientist at King Mongkut’s University of Technology North Bangkok, Thailand. His research interests include polymer nanocomposites/composites, polymer blends and biomaterials, mechanical behavior of materials, thin film coating, etc.

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