Overview

A single source of information on the fundamental concepts and latest research applications of friction stir welding and processing Friction Stir Welding and Processing: Fundamentals to Advancements provides concise yet comprehensive coverage of the field of friction stir welding, with an eye toward future research directions and applications. Throughout the book, case studies provide real-world context and highlight applications for various engineering sectors. With contributions from an array of leaders in the field, Friction Stir Welding and Processing provides readers with a single source of information on all aspects of FSW and FSP. After explaining the fundamentals of friction stir welding (FSW) and its variants, the book discusses composite fabrication techniques using friction stir processing (FSP). Different types of friction techniques are covered, as is the equipment used. Detailed characterization of samples and composites are included. Additional topics discussed include the impact of FSW on the economics of production, methods for coupling FSW/FSP with additive manufacturing, composite fabrication, and process-property relationships. Master the basic concepts of friction stir welding and its variants Discover the role of FSW in developing hybrid manufacturing techniques Follow case studies that connect theoretical concepts to real-world experimental results Learn from contributions from an array of global thought leaders in the field This is a valuable compendium on the topic for engineers and designers who utilize welding and advanced manufacturing across industries, as well as graduate students and post-graduate researchers who are exploring new friction stir welding applications.

Full Product Details

Author:   Sandeep Rathee (National Institute of Technology, Srinagar, India) ,  Manu Srivastava (Indian Institute of Technology, Jaipur) ,  J. Paulo Davim (University of Aveiro, Portugal)
Publisher:   John Wiley & Sons Inc
Imprint:   John Wiley & Sons Inc
ISBN:  

9781394169436

ISBN 10:   1394169434
Pages:   352
Publication Date:   11 March 2024
Audience:   Professional and scholarly ,  Professional & Vocational
Format:   Hardback
Publisher's Status:   Active
Availability:   Out of stock  
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Table of Contents

Preface xx Acknowledgements xx About the Editors xx List of Contributors xx List of Figures xx List of Tables xiii Chapter 1: Introduction to Friction Stir Welding Farooz Najar Ahmad, Shazman Nabi, Sandeep Rathee, Manu Srivastava 1.1 Introduction 1.2 FSW setup and working principle 1.3 Weld Zones 1.4 Variants of FSW 1.5 Defects 1.6 Advantages and limitations of FSW 1.7 Conclusion and future prospectus Chapter 2: Friction Stir Welding and Single Point Incremental Forming: State-of-the-Art H. D. Mhatre, A. S. Mulay, V. S. Gadakh 2.1 Introduction 2.2 Friction stir welding (FSW) 2.3 Single Point Incremental Forming (SPIF): 2.4 FSW and SPIF 2.5 Summary and outlook Chapter 3: Friction stir brazing and friction stir vibration brazing Behrouz Bagheri, Mahmoud Abbasi 3.1 Introduction to FSB 3.2 Variants of FSB 3.3 Two Case studies 3.4 Application of FSB and its variants in industry 3.5 Summary and future directions Chapter 4: Fundamentals of Friction Stir Processing Atul Kumara, Devasri Fuloriaa, Manu Srivastava, Sandeep Rathee 4.1 Friction stir processing (FSP): Background 4.2 Working principle of FSP 4.3 Comparison with other SPD techniques 4.4 Process variables 4.5 Mechanisms of microstructural evolution during FSP 4.6 Critical issues in FSP 4.7 Future scope Chapter 5: Role of FSP in surface engineering Setu Suman, Kazi Sabiruddin 5.1 Introduction 5.2 Role of Surface Modification Techniques 5.3 Thermal Spray Technique 5.4. FSP - Solid State Coating Process 5.5 Process parameters of FSP: Surface engineering 5.6 Inappropriate characteristics of surface modification 5.7 Summary Chapter 6: Surface composite fabrication using FSP Baidehish Sahoo, Jinu Paul, and Abhishek Sharma 6.1 Introduction 6.2 Reinforcement incorporation approaches 6.3 Effect of process parameters 6.4 Microstructural evolution & mechanical properties 6.5 Strengthening mechanisms 6.6 Defects 6.7 Summary and Future directions Chapter 7: Friction-stir welding of dissimilar metals N. S. Khemnar, Y. R. Gunjal, V. S. Gadakh, A. S. Mulay 7.1 Introduction 7.2 Application areas of dissimilar material joining 7.3 Issues for dissimilar material joining 7.4 FSW of dissimilar materials 7.5 Recent developments in tool design and tool materials 7.6 Parameter Optimization 7.7 Common Defects occur in FSW of dissimilar metal joining 7.8 Future Recommendations for dissimilar metal joining Chapter 8: Friction stir welding of aluminium and its alloys P.Sivaprakasam, K.Deepak, D. Raja Joseph, Melaku Desta, Putti Venkata Siva Teja, M. Srinivasan 8.1 Introduction 8.2 Fundamentals of FSW 8.3 FSW of Aluminum and its alloy 8.4 Influences of process parameters 8.5 Testing and characterization of FSW of Al and its alloy 8.6 Additive mixed Friction Stir process of Al and its alloy 8.7 Applications 8.8 Conclusions Chapter 9: Mechanical characterization of FSWed joints of dissimilar aluminum alloys of AA7050 and AA6082 Mohd Sajid, Gaurav Kumar, Husain Mehdi, Mukesh Kumar 9.1 Introduction 9.2 Materials and methods 9.3 Results and discussion 9.4 Conclusions Chapter 10: Sample Preparation and Microstructural Characterization of Friction Stir Processed Surface Composites Manu Srivastava, Sandeep Rathee, Shazman Nabi, Atul Kumar 10.1 Introduction 10.2 Sample preparation for microscopic analysis of metals, alloys and composites 10.3 Etching 10.4 Microstructural evolution 10.5 Conclusions Chapter 11: Microstructural characterization and mechanical testing of FSWed/ FSPed samples Prem Sagar, Sushma, M. Ashok kumar 11.1 Introduction 11.2 Microstructural characterization 11.3 Mechanical Testing 11.4 Conclusions Chapter 12: Comparative Analysis of Microstructural and Mechanical Characteristics of Reinforced FSW Welds Tanvir Singh 12.1 Introduction 12.2 Friction Stir Welding (FSW) 12.3 Reinforcing materials-based Fabrication of FSW Welds 12.4 Joinability of reinforced FSW welds 12.5 Metallurgical characteristics of FSW reinforced welds 12.6 Mechanical behavior of reinforced FSW welds 12.7 Conclusions 12.8 Future challenges Chapter 13: Summary of efforts in manufacturing of sandwich sheets by various joining methods including solid-state joining method Divya Sachan , R. Ganesh Narayanan and Arshad Noor Siddiquee 13.1 Introduction 13.2 Sandwich sheets 13.3 Classification of Sandwich sheet structures 13.4 Applications 13.5 Fabrication methods 13.6 Summary Chapter 14: Defects in Friction Stir Welding and its Variant Processes Vinayak Malik and Satish V. Kailas 14.1 Introduction 14.2 General Defects in FSW 14.3 Characteristic Defects in Friction Stir Butt and Lap Joints 14.4 Distinctive Defects in Major Friction Stir Variants 14.5 Solutions to avoid defects in Friction Stir based processes 14.6 Summary and concluding remarks Chapter 15: Nondestructive ultrasonic inspections, evaluations, and monitoring in FSW / FSP Yuqi Jin, Teng Yang, Narendra B. Dahotre, and Tianhao Wang 1. Ultrasonic wave behaviors in FSWed/FSPed samples 1.1. Influence from defects on ultrasound wave travelling 1.2. Influence from microstructures on ultrasound wave travelling 1.3. Influence from residual stresses on ultrasound wave travelling 2. Current ultrasonic inspection and evaluation methods for FSWed/FSPed samples 2.1. Ultrasound inspections on defects and flaws for FSWed/FSPed samples 2.2. Ultrasound evaluations on mechanical properties for FSWed/FSPed samples 2.3. Ultrasound monitoring for FSW/FSP 3. Case studies on recent novel ultrasound evaluation and monitoring in FSW / FSP 3.1. Ultrasonic elastographic evaluated dissimilar FSWed samples 3.2. Ultrasonic elastographic evaluated FSPed sample 3.3. Ultrasonic effective residual stress mapping on FSPed sample 3.4. Ultrasonic monitoring on FSW/FSP tool wearing 4. Roles and potentials of ultrasound in future FSW / FSP Chapter 16: Applications of Friction Stir Welding Raja Gunasekaran, Gobinath Velu Kaliyannan, K. Suganeswaran, N. Nithyavathy, S. Arun Kumar 16.1 Introduction 16.2 Application of FSW on Different Materials 16.3 Industrial applications of FSW 16.4 Conclusions Chapter 17: Equipment used during FSP Suganeswaran K, Nithyavathy N, Muthukumar P, Arunkumar S, Gobinath V. K 17.1 Introduction 17.2 FSP experimental setup 17.3 Microstructural characterization 17.4 Mechanical behaviour of composites based on various tool shapes 17.5 Mechanical behaviour of composites based on various process parameters 17.6 Conclusions Chapter 18: Analysis of Friction Stir Welding Tool Using Various Threaded Pin Profiles: A Case Study Bommana Boina Abhignya, Ashish Yadav, Manu Srivastava, Sandeep Rathee 18.1 Introduction 18.2 Geometry Considered 18.3 Results and Discussions - Analysis in ANSYS 18.4 Conclusion References Chapter 19: Static Structural and Thermal Analysis of Honeycomb Structure Fabricated by Friction Stir Process Route: A Case Study Nikhil Jaiswal, Umashankar Bharti , Ashish Yadav, Manu Srivastava, Dr Sandeep Rathee 19.1. Introduction 19.2. Modelling 19.3. Result and Analysis 19.4. Scope of the study 19.5. Conclusion Chapter 20: Friction Stir-based Additive Manufacturing A. Gourav Rao and Neelam Meena 20.1 Additive Manufacturing: An Introduction 20.2 Solid-State AM processes 20.3 Case studies of FSAM on different materials 20.4 Advantages of FSAM over other AM techniques 20.5 Advancements 20.6 Limitations 20.7 Conclusions & Future prospectives References

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Author Information

Sandeep Rathee, PhD, is an Assistant Professor in the Department of Mechanical Engineering at the National Institute of Technology, Srinagar, India. His research interests include friction stir welding/processing, additive manufacturing, composites, and hybrid manufacturing. Manu Srivastava, PhD, is an Assistant Professor in the Department of Mechanical Engineering at the PDPM Indian Institute of Information Technology, Design and Manufacturing, Jabalpur, India. Her research interests include additive manufacturing, friction-based AM, friction stir processing, advanced materials, manufacturing practices, and optimization techniques. J. Paulo Davim, PhD, is a Professor at the University of Aveiro, Portugal and a Fellow (FIET) of the Institution of Engineering and Technology, UK. His research interests include advanced manufacturing methods and materials.

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