Pinch Analysis for Energy and Carbon Footprint Reduction: User Guide to Process Integration for the Efficient Use of Energy

Author:   Ian C. Kemp (Independent Consultant, UK) ,  Jeng Shiun Lim (Researcher, School of Chemical and Energy Engineering, Universiti Teknologi Malaysia)
Publisher:   Elsevier Science & Technology
Edition:   3rd edition
ISBN:  

9780081025369


Pages:   566
Publication Date:   05 August 2020
Replaced By:   9780081025376
Format:   Paperback
Availability:   Manufactured on demand   Availability explained
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Pinch Analysis for Energy and Carbon Footprint Reduction: User Guide to Process Integration for the Efficient Use of Energy


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Author:   Ian C. Kemp (Independent Consultant, UK) ,  Jeng Shiun Lim (Researcher, School of Chemical and Energy Engineering, Universiti Teknologi Malaysia)
Publisher:   Elsevier Science & Technology
Imprint:   Butterworth-Heinemann Ltd
Edition:   3rd edition
Weight:   1.120kg
ISBN:  

9780081025369


ISBN 10:   008102536
Pages:   566
Publication Date:   05 August 2020
Audience:   Professional and scholarly ,  Professional & Vocational
Replaced By:   9780081025376
Format:   Paperback
Publisher's Status:   Active
Availability:   Manufactured on demand   Availability explained
We will order this item for you from a manufactured on demand supplier.

Table of Contents

1. Introduction 1.1 What is pinch analysis? 1.2 Historical development and industrial experience 1.3 Why does pinch analysis work? 1.4 The concept of process synthesis 1.5 Hierarchy of energy reduction 1.6 The role of thermodynamics in process design 1.7 Learning and applying the techniques 1.8 A note on terminology 2. Carbon footprint and primary energy 2.1 Introduction 2.2 Definition of carbon footprint 2.3 Primary energy 2.4 Carbon dioxide emissions and carbon footprint 2.5 Components of carbon footprint 2.6 Carbon pinch and emissions targeting 2.7 Energy costs 2.8 Conclusions 3. Key concepts of pinch analysis 3.1 Heat recovery and heat exchange 3.2 The pinch and its significance 3.3 Heat exchanger network design 3.4 Choosing ?Tmin: supertargeting 3.5 Methodology of pinch analysis 3.6 Worked exercise 4. Data extraction and energy targeting 4.1 Data extraction 4.2 Case study - organics distillation plant 4.3 Energy targeting 4.4 Multiple utilities 4.5 More advanced energy targeting 4.6 Targeting heat exchange units, area and shells 4.7 Supertargeting; cost targeting for optimal ?Tmin 4.8 Targeting for organics distillation plant case study 4.9 Exercises Appendix – Algorithms for Problem Table and composite curves 5. Heat exchanger network design 5.1 Introduction 5.2 Heat exchange equipment 5.3 Stream splitting and cyclic matching 5.4 Network relaxation 5.5 More complex designs 5.6 Multiple pinches and near-pinches 5.7 Retrofit design 5.8 Operability; multiple base case design 5.9 Network design for organics distillation case study 5.10 Conclusions 5.11 Exercises 6. Utilities, heat and power systems 6.1 Concepts 6.2 Combined heat and power systems 6.3 Heat pumps and refrigeration systems 6.4 Total site analysis 6.5 Worked example – organics distillation unit 6.6 Worked case study and example for total site problem table algorithm 6.7 Case studies and examples 6.8 Exercises 7. Process change and evolution 7.1 Concepts 7.2 General principles 7.3 Reactor systems 7.4 Distillation columns 7.5 Evaporator systems 7.6 Flash systems 7.7 Solids drying 7.8 Other separation methods 7.9 Application to the organics distillation process case study 7.10 Summary and conclusions 7.11 Exercises 8. Batch and time-dependent processes 8.1 Introduction 8.2 Concepts 8.3 Types of streams in batch processes 8.4 Time intervals 8.5 Calculating energy targets 8.6 Heat exchanger network design 8.7 Rescheduling 8.8 Debottlenecking 8.9 Other time-dependent applications 8.10 Conclusions 9. Water, hydrogen, and carbon pinch 9.1 Introduction 9.2 Concepts 9.3 Key steps in mass pinch analysis 9.4 Application and case study for water pinch analysis (Glove Industry) 9.5 Application and case study for hydrogen pinch analysis 9.6 Conclusions for water and hydrogen pinch analysis 9.7 Carbon pinch 10. Applying the technology in practice 10.1 Introduction 10.2 How to do a pinch study 10.3 Heat and mass balance 10.4 Stream data extraction 10.5 Targeting and network design 10.6 Project evaluation and costing 10.7 Targeting software 10.8 Exercises 11. Industrial experience 11.1 Overview 11.2 Oil refining 11.3 Bulk chemicals – continuous 11.4 Speciality and batch chemicals and pharmaceuticals 11.5 Pulp and paper 11.6 Food and beverage 11.7 Consumer products and textiles 11.8 Minerals and metals 11.9 Heat and power utilities 11.10 Buildings 11.11 Waste processing and sewage 12. Case studies 12.1 Introduction 12.2 Crude preheat train 12.3 Aromatics plant 12.4 Evaporator/dryer plant 12.5 Organic chemicals manufacturing site 12.6 Food processing plant 12.7 Hospital site 12.8 Conclusions 12.9 Exercises 13. Conclusions Notation Further reading Appendix 1. Using the spreadsheet software Appendix 2. Answers to selected exercises Index

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Author Information

Ian Kemp has over 30 years of experience in pinch analysis and process energy reduction, including consultancy, R&D, and technical writing. He was a principal technologist at AEA Technology, Harwell, and a scientific leader at GSK. He received the IChemE Junior Moulton Medal in 1989 for his paper on Batch Process Integration and the IChemE Brennan Medal in 2007 for the second edition of this book. His specialties include solids processing, particularly of pharmaceuticals, and drying processes, including spray drying, fluid bed drying and granulation, and dryer selection and troubleshooting, as well as energy reduction, sustainability, and pinch analysis. Dr. Jeng Shiun Lim is a researcher in Process Systems Engineering Center (PROSPECT) and Research Institute of Sustainable Environment (RISE). His specialties include energy management and energy planning for greenhouse gas emissions reduction and resource conservation and planning via systematic techniques (pinch analysis, mathematical modelling, and optimization). He has published 45 ISI and 37 Scopus indexed articles to date. He has been extensively involved in research projects and industrial-based projects to assist those companies identifying energy saving opportunities worth millions of dollars through the use of process integration and process systems engineering approach.

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